Process Ppt — Non Conventional Machining

Traditional machining fails when face-to-face with modern industrial demands. This slide establishes the "problem" that non-conventional engineering solves.

Visual: A spark occurring between a wire and a metal workpiece submerged in dielectric fluid (Wire EDM). Story: "Then, there is the magic of electricity. Have you ever seen an electrical short circuit create a spark? That spark is incredibly hot—hotter than the surface of the sun. In Electrical Discharge Machining (EDM) , we use controlled lightning strikes. We submerge the metal in oil and fire sparks at it. Each spark vaporizes a microscopic crater of metal. We can take a thin wire, thread it through a hole in the workpiece, and cut through the hardest steel like a hot knife through butter. The hardness of the material doesn't matter anymore, because we are using heat, not force."

Die and mold making, aerospace components, prototype parts. Ultrasonic Machining (USM) Non Conventional Machining Process Ppt

Die and mould making, aerospace component manufacturing, and drilling deep micro-holes. Electrochemical Machining (ECM)

High capital and tooling cost; safe disposal of chemical sludge required; limited to conductive materials. 4. Process Selection Criteria Story: "Then, there is the magic of electricity

Non-Conventional Machining Processes (NCMP)—also known as Advanced Machining Processes—rely on thermal, chemical, electrical, or mechanical energy to shape materials without direct tool-to-workpiece contact. This article provides a comprehensive overview of NCMPs, perfect for preparing a presentation or lecture on the topic. What is Non-Conventional Machining?

Processes like USM or ECM operate with high precision and lower noise compared to heavy milling. 5. Conclusion for Your Presentation In Electrical Discharge Machining (EDM) , we use

Kinetic energy converts into intense thermal energy upon impact.

This paper provides a high-level overview of Non-Traditional Machining (NTM)

Modern aerospace and medical fields require micron-level tolerances. Slide 3: Classification of Non-Conventional Machining

Uses electrical sparks to erode material in a dielectric fluid.