| Process Table | Casting Type | Key Control Points | | :--- | :--- | :--- | | Table A | Sand Casting (Iron/Steel) | Sand moisture, permeability, strength, mold release, gating design | | Table B | Shell Molding | Hot shell mold control, mold temperature, resin quality | | Table C | Permanent Mold Casting | Mold temperature control, cooling system, coating application | | Table D | Die Casting | Clamping force, injection speed, mold temperature control, die release agent | | Table E | Investment Casting | Wax mold quality, number of coats, slurry control | | Table F | Centrifugal Castings | (Not detailed in source) | | Table G | Aluminium SPM Cylinder Heads | (Not detailed in source) | | Table H | Aluminium High Pressure Die Casting | (Not detailed in source) | | Table I | Magnesium High Pressure Die Casting | (Not detailed in source) | | Table J | Zinc High Pressure Die Casting | (Not detailed in source) |
CQI-11 Video Series #5: How to fill out the process tables | AIAG
: Systems that link raw ingot heat numbers directly to finished, machined casting batches. 4. Process Tables (The Technical Core) cqi-27 casting system assessment xls
The CQI-27 Special Process: Casting System Assessment (CSA) is a critical quality standard developed by the Automotive Action Group (AIAG). It provides a robust framework for evaluating and improving casting processes across the automotive supply chain. Implementing this assessment using an Excel Spreadsheet (XLS) format is the industry standard for tracking compliance, scoring performance, and driving continuous improvement.
Most XLS tools allow you to hyperlink to digital evidence, such as maintenance logs or pyrometry reports. | Process Table | Casting Type | Key
This tab assesses operational discipline on the shop floor. It checks if operators have access to clear work instructions, if raw materials (like ingots and scrap) are properly segregated to prevent contamination, and if non-conforming material is strictly quarantined. 4. Section 3: Equipment and Facilities
The AIAG CQI-27 standard divides different casting types into specific Process Tables. Your XLS file should contain dedicated sheets for the tables relevant to your facility: Sand Casting (Iron/Steel) Process Table B: Centrifugal Casting (Iron/Steel) Process Table C: Investment Casting (Iron/Steel) Process Table D: High-Pressure Die Casting (Aluminum/Zinc) It provides a robust framework for evaluating and
Remember: In casting, quality is not poured in; it is planned, measured, and verified. And your is the blueprint for that verification.
The AIAG CQI-27 Manual establishes a rigorous checklist covering everything from raw raw-material melting to tool design and real-time shot profile parameters. Foundries that align their management processes to this standard achieve four primary benefits: CQI-27 | Special Process: Casting System Assessment - AIAG
The CQI-27 Special Process: Casting System Assessment (CSA) is a globally recognized standard developed by the Automotive Industry Action Group (AIAG). It provides a robust framework for evaluating, controlling, and continuously improving casting manufacturing processes. For automotive suppliers and foundries, achieving compliance with CQI-27 is essential for securing business with major original equipment manufacturers (OEMs).